Envirolyte DesiStation-120 is a stand-alone on-site hypochlorous acid generator designed to produce fresh HClO solution for professional cleaning, sanitizing and disinfection procedures. The system converts water, salt and electricity into an electrolyzed disinfectant solution close to the point of use.
DesiStation-120 produces up to 120 litres per hour of HClO solution at selectable free available chlorine concentrations of 250 ppm or 500 ppm. Operators can dispense preset volumes of 300 ml, 500 ml or 5 litres, or use continuous production through the integrated dispensing gun.
The unit is intended for facilities that require controlled disinfectant production, simple dispensing and reduced dependence on transported ready-to-use chemicals. Potential applications include healthcare and public facilities, food processing, hospitality, professional hygiene, equipment and surface treatment, subject to application validation and applicable regulations.
On-Site Hypochlorous Acid Production
DesiStation-120 produces HClO through the electrochemical reaction of water, sodium chloride and electricity. The solution is generated on demand rather than transported and stored for extended periods, helping facilities maintain local access to freshly produced disinfectant solution.
The unit monitors operating parameters including water flow, pressure, brine concentration and cell temperature. Integrated controls automate production, dispensing and cell flushing while helping maintain the selected HClO concentration.
| Process stage | Function |
|---|---|
| Water preparation | Incoming water passes through the integrated pressure regulator, water softener and 20-micron filter. |
| Brine preparation | The integrated salt hopper supplies brine at the concentration required by the electrochemical cell. |
| Electrochemical generation | Water, salt and electricity are converted into HClO-rich anolyte at the selected FAC concentration. |
| Automated monitoring | Flow, pressure, brine concentration and cell temperature are monitored during production. |
| Dispensing | The operator selects a preset volume or continuous output through the dispensing gun. |
Output and Dispensing Options
DesiStation-120 is designed for both bottle or container filling and continuous production. The touchscreen interface allows the operator to select the required concentration and dispensing volume according to the facility procedure.
| Output option | Available concentration | Typical use |
|---|---|---|
| 300 ml preset dose | 250 ppm or 500 ppm FAC | Filling smaller spray or application bottles. |
| 500 ml preset dose | 250 ppm or 500 ppm FAC | Filling standard professional hygiene containers. |
| 5 L preset dose | 250 ppm or 500 ppm FAC | Filling buckets, canisters or cleaning containers. |
| Continuous dispensing | 250 ppm or 500 ppm FAC | Continuous output through the integrated dispensing gun. |
Technical Specifications
| Specification | DesiStation-120 |
|---|---|
| Generated solution | Hypochlorous acid / HClO-rich anolyte |
| Production capacity | 120 LPH |
| FAC concentration | 250 ppm or 500 ppm |
| Preset dispensing volumes | 300 ml, 500 ml and 5 L |
| Continuous output | Continuous production through dispensing gun |
| pH of generated solution | Approximately pH 8.0–8.5 |
| Power source | SMPS |
| Power consumption | Less than 1000 VA |
| Salt consumption | Less than 1.8 g/L |
| Integrated brine tank | Included |
| PLC | Unitronics Vision 570 multicolour touchscreen |
| Remote control capability | Ethernet / Modbus |
| Main water input valve | Included |
| Water flow sensor | Included |
| Water pressure sensor | Included |
| Cell temperature control | Included |
| Brine concentration control | Included |
| Integrated cell flushing | Included |
| Water softener | Included |
| Pressure regulator | Included |
| Water filter | 20 micron |
| Automatic flow adjustment | Included |
| Water inlet | 3/8 inch |
| Flush inlet | 1/4 inch |
| Drain outlet | 1/2 inch |
| Dimensions, H × D × W | 1500 × 400 × 400 mm |
| Unit weight | 99 kg |
| Crated dimensions, H × D × W | 1750 × 800 × 600 mm |
| Crated weight | 135 kg |
Integrated Control and Safety Features
| Feature | Operational value |
|---|---|
| Touchscreen interface | Provides access to concentration selection, preset dispensing and system status. |
| Automatic production control | Coordinates water flow, brine dosing and electrochemical production. |
| Water pressure and flow monitoring | Helps prevent operation outside the required hydraulic conditions. |
| Brine concentration control | Supports consistent production parameters. |
| Cell temperature monitoring | Protects the electrochemical cell during operation. |
| Integrated cell flushing | Supports scale control and routine maintenance. |
| Remote communication | Ethernet and Modbus capability can support remote monitoring and system integration. |
| Factory-assembled enclosure | Combines water treatment, HClO generation and dispensing in one stand-alone unit. |
Microbiological Performance Evidence
Envirolyte maintains a separate evidence section covering microbiological testing of anolyte. Reported testing includes bactericidal performance according to EN 13727, yeasticidal performance according to EN 13624 and virucidal testing according to EN 14476 under the specific concentrations, contact times and laboratory conditions stated in the reports.
For example, the Envirolyte evidence page reports a ≥5 log bactericidal reduction using 250 ppm hypochlorous acid with a 60-second contact time under the specified EN 13727 test conditions. It also reports ≥4 log yeasticidal reduction against Candida albicans under the specified EN 13624 conditions. These results must be interpreted according to the tested concentration, contact time, soil conditions and intended application.
See microbiological testing of Envirolyte anolyte for the detailed organisms, methods and test conditions.
Professional Applications
DesiStation-120 can be evaluated for facilities that require frequent local access to hypochlorous acid solution for validated surface, equipment and environmental hygiene procedures. Relevant Envirolyte application areas include healthcare hygiene, food processing, hospitality, industrial applications and on-site water disinfection.
| Application area | Potential use |
|---|---|
| Healthcare and care facilities | On-site production for validated environmental surface and equipment hygiene procedures. |
| Food processing | Production of HClO solution for compatible surfaces, equipment and hygiene procedures after application validation. |
| Hospitality and public buildings | Local supply of disinfectant solution for professional housekeeping and facility hygiene. |
| Industrial facilities | Surface, equipment and workplace hygiene where 250 or 500 ppm HClO is suitable. |
| Professional cleaning services | Preset container filling or continuous dispensing for controlled cleaning and disinfection workflows. |
Application and Compliance Considerations
Disinfection performance depends on concentration, contact time, temperature, organic load, surface condition, cleaning procedure and the target microorganism. Users should validate the intended application and follow the relevant product, biocide, workplace safety and sector-specific requirements in the country of use.
Health-related or infection-control statements should not be interpreted as guaranteed clinical outcomes. DesiStation-120 does not replace an infection-control programme, risk assessment, cleaning protocol, staff training or regulatory approval.
Related compliance and safety resources include ECHA and BPR information, quality control and certifications, acute toxicity testing, chronic toxicity information and by-products testing.
Technical Documents
Frequently Asked Questions
DesiStation-120 is a stand-alone Envirolyte system that produces hypochlorous acid solution on site from water, salt and electricity for professional hygiene and disinfection procedures.
The system has a production capacity of up to 120 litres per hour.
DesiStation-120 produces solution at selectable free available chlorine concentrations of 250 ppm or 500 ppm.
The operator can select preset outputs of 300 ml, 500 ml or 5 litres, or use continuous production through the dispensing gun.
The technical brochure specifies an approximate generated-solution pH of 8.0–8.5.
Yes. The technical specification includes remote communication capability through Ethernet and Modbus.
Request DesiStation-120 Support
For technical guidance, application evaluation or installation planning, send your enquiry to Envirolyte Industries International Ltd. Envirolyte can help assess the required HClO concentration, daily production volume, dispensing workflow, water quality, contact time, facility requirements and integration with professional cleaning, healthcare, food processing or industrial hygiene procedures.
